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Cooling tower hybrid fill
Cooling Tower Hybrid Fill - Image 2
Cooling Tower Hybrid Fill - Image 3

Cooling Tower Hybrid Fill

Cooling Tower Hybrid Fill is an advanced heat-transfer media engineered to deliver the thermal efficiency of film fill with the durability and fouling resistance of splash fill. Designed for demanding industrial cooling tower environments, it maintains strong cooling performance even when operating with contaminated or chemically aggressive process water. 

  • Power generation cooling towers
  • Petrochemical and refinery cooling systems
  • Steel manufacturing facilities
  • Chemical processing plants
  • Pulp and paper mills
  • Food processing cooling tower systems
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  • Hybrid design combines film-fill efficiency with splash-fill fouling resistance
  • Vertical flow channels reduce clogging from debris, scale, and suspended solids
  • Enhanced air-water turbulence improves overall heat transfer performance
  • Low-pressure-drop design reduces fan energy consumption
  • Foldable nested bundles simplify shipping, storage, and installation
  • Bottom-supported installation removes the need for hangers or field assembly
  • Glue-free mechanical assembly improves structural strength and installation speed
  • Polypropylene copolymer construction resists acids, oils, alkalis, and hydrocarbons
  • Integrated pipe support saddles improve alignment and installation stability
  • High-temperature design supports continuous operation in demanding environments

It is engineered for counterflow and crossflow cooling towers operating in industrial environments with moderate to high fouling conditions.

  • Product Type: Hybrid Cooling Tower Fill Media
  • Tower Compatibility: Counterflow and Crossflow Cooling Towers
  • Material Composition: PVC or Polypropylene (PP) Copolymer
  • Continuous Operating Temperature: Up to 180°F (82.2°C)
  • Maximum 24-Hour Temperature: Up to 195°F (90.6°C)
  • Fire Safety Rating: Flame Spread Index below 25 (ASTM E-84)
  • Assembly Type: Glue-free mechanical interlocking system
  • Installation Method: Bottom-supported modular installation
  • Spread Configurations:
    • 4 in (100 mm) pair spread
    • 6 in (150 mm) pair spread
  • Support Design: Integrated pipe support saddles
  • Material Compliance: CTI Standard 136 compliant
  • Chemical Resistance: Resistant to acids, alkalis, oils, hydrocarbons, and microbial attack
  • Module Design: Foldable nested panel construction for compact logistics

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