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Splash Fill

Splash Fill is a durable cooling tower heat-transfer media designed for industrial cooling systems operating with contaminated or poor-quality process water. Instead of forming thin water films, splash fill breaks falling water into small droplets through repeated impact, improving air-to-water contact while maintaining strong resistance to fouling, scaling, and clogging.

  • Industrial cooling towers
  • Steel and mining operations
  • Petrochemical processing plants
  • Wastewater treatment facilities
  • Power generation cooling systems
  • High-fouling cooling tower environments
  • Open-grid design resists clogging from debris, scale, and suspended solids
  • Splash-impact operation improves droplet formation and evaporative cooling efficiency
  • Wide spacing allows contaminated water to flow freely without blockage
  • Maintains stable thermal performance under poor water quality conditions
  • Heavy-duty construction withstands high water loads and pressure cleaning
  • Available in splash bar and splash grid configurations for different tower designs
  • Chemical-resistant polymers withstand acids, alkalis, and harsh treatment chemicals
  • UV-stabilized material improves long-term outdoor durability
  • Self-extinguishing material formulation improves operational safety
  • Suitable for both crossflow and counterflow cooling tower systems

It is engineered for industrial cooling towers handling high-fouling and contaminated water applications.

  • Product Type: Splash Fill Cooling Tower Media
  • Operating Principle: Water fragmentation through splash impact
  • Material Options: PVC or High-Density Polypropylene (PP)
  • Tower Compatibility: Crossflow and Counterflow Cooling Towers
  • Material Compliance: CTI Standard 136 compliant
  • PVC Temperature Limit: Up to 55°C–60°C
  • Polypropylene Temperature Limit: Up to 80°C+
  • Fire Protection: Flame Spread Rating below 25 (ASTM E-84)
  • UV Protection: Carbon black UV stabilizer additives
  • Water Distribution Pressure: 1.0 to 3.5 kg/cm²
  • Water Quality Capability: High TSS, scaling, and biological contamination resistance
  • Configuration Types: Splash Bars and Splash Grid Modules