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How To Inspect A Cooling Tower

How To Inspect A Cooling Tower

Regular cooling tower inspections are necessary for maintaining your cooling system. If you’re wondering how to inspect a cooling tower, depending on what type of cooling tower you have, the way you inspect it can vary. Large, multi-cell industrial cooling towers tend to be much more difficult to inspect than small packaged units, and small units tend to be much quicker. Although there is no set-in-stone way of inspecting a cooling tower, there is still a basic set of things that should be taken into consideration. Once you’ve established a foundation for your inspection, you can start to adapt it to your business’ needs. Contact Industrial Cooling Solutions today to learn more.

Inspect the Site

How To Inspect A Cooling Tower

You should start every cooling tower inspection with a general inspection of the site. Is the area free of debris and other obstructions that may affect the way the way your cooling tower performs? Is there recirculation like discharge flume returning to the inlet? These are all questions you should ask yourself as you inspect the area. Make sure to take notes as you go so you know what you’ll need to work on. Another thing you should look for is environmental factors. Are there trees in the area releasing pollen or are there leaves all over on the ground? Is your cooling unit exposed to chemicals, dirt, sand, or anything else that may be destructive? Make note of it.

Inspect the Units

How To Inspect A Cooling Tower

It never hurts to check the manufacturer, model number, and serial number of your unit if you don’t already have this information on record. If there is no branding on your unit or your company doesn’t have any record of it, you should take measurements that will help you better understand your cooling tower. Additionally, you should be taking pictures so that you can reference individual components without having to go back to the site. These measurements will be important when you need to make repairs or replacements.

Frame

As you go into a deeper inspection of your unit, you should take a look at the overall structure of it. Does it appear to be sturdy and not have any missing or loose components? If it’s exposed to extreme weather conditions, this will be an important step.

Pipes

Both pipes that are outside of the perimeter of the cooling tower and pipes that belong to the cooling tower should be inspected. You should check for structural soundness as well as proper installation.

Fill

The fill is an integral component in your cooling tower. It’s the medium used to increase the surface area of the tower, allowing for maximized air-water contact, thus resulting in greater evaporation rates and more cooling. When you inspect your fill, check its general physical condition, look for algae growth, fouling, and other deposits, or uneven water distribution.

Drift Eliminators

Drift eliminators are important for preventing water droplets and mist from leaving the cooling tower by causing water droplets to change direction. Check for areas of excessive drift as you inspect this component.

 

 

Industrial Cooling Solutions

How To Inspect A Cooling Tower

Whether you’re looking for cooling tower repairs, replacement, upgrades, or a brand new installation, Industrial Cooling Solutions is your dependable outlet for all your needs. Our company was founded with the mission to create value for our customers by developing and implementing innovative cooling solutions that are financially and technically feasible, all the while, being environmentally sustainable.

Contact Industrial cooling solutions

Headquartered in Lakewood, Colorado, we have placements in Japan, Thailand, as well as representatives located globally. Our professional staff come from various backgrounds in cooling tower, power generation, and other relevant fields. Each one of our employees is dedicated, hardworking, and committed to the success of our clients. Stay tuned to our blog to learn more about the cooling tower inspection process and contact us today.

Learn more here in part 2 of how to inspect a cooling tower.

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Cooling Towers In Cold Weather

Depending on where you are in the world, there’s most likely a cold season that could present a potential change in the way you operate your cooling tower. If the temperature is cold and there’s snow, there are several things you should do to keep your rooftop unit chiller operating as efficiently as possible.
When it’s cold out you may notice that your cooling tower may fail to restart after turning off or operate inefficiently. Follow these tips to ensure that your cooling tower operates efficiently even during the coldest days and nights:

Remove Biological Contaminants

Preventing bacteria growth is important for making sure your cooling tower runs as efficiently as possible. Bacteria growth, scale and lime can all contribute to making a tower run poorly, so you should use the necessary chemicals to kill them. Bacteria can also increase corrosion rate which can negatively impact the rate of heat transfer. If it’s a closed system that has no water added, you should only need to do this when the system is installed.

Remove Ice and Snow

You should regularly inspect your unit and remove ice and snow from your condenser unit, coils and fan blades. This debris acts as a barrier when it comes to heat transfer.

Apply Antifreeze

Antifreeze in a cool tower will work similar to antifreeze in a car: it will reduce the temperature at which the water freezes. Even during the coldest nights your water will flow smoothly and without a hitch.

Keep The Heat

If your water pump is running continuously, the water that enters the tower will be warmer than the water that’s currently in the tower. Since cooling towers are designed to take heat from the building to the tower and pumps produce heat, you’ll be maintaining the heat in the tower.

Contact Industrial Cooling Solutions

Industrial Cooling Solutions is an American-based cooling tower company offering its clients cooling tower replacement, repair, upgrade, and installation services. Our experienced staff is experienced with servicing cooling towers for all applications and industries and are committed to the success of each company that reaches out to us. Our refined cooling tower services are designed to improve your tower’s efficiency, boost profitability, and ensure safety and longevity every time. If you would like to learn more about ICS, read through our website or contact us today to get started. We’d be glad to hear from you.

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Steps To A More Energy Efficient Cooling Tower

Steps To A More Energy Efficient Cooling Tower

 

Steps To A More Energy Efficient Cooling Tower

 

We live in a world that is constantly in need of more and more energy in order to meet consumer demands or government regulations. So it’s not surprising that people are looking for a way to make industrial cooling systems more advanced and energy efficient, not only for the sake of the environment but in order to be able to satisfy everyone’s demands. Additionally, more efficiency means more money that your company will be saving.

Many industrial environments need cooling systems to custom fit their size and design, so it’s important to consider your situation in order to determine what will be most important. The electronic and chemical industries are some that may need precision control of heat and humidity in order to avoid bad chemical reactions or bacterial growth. This can damage items and lead to inefficient business practices, so it’s important to have the right cooling solutions to avoid the chance of damage. For many corporations, this can result in cooling systems running at full power all the time, eating away at the company’s budget, and harming the environment.

In this blog, we’re going to talk about how you can make your cooling towers more efficient so that you don’t have to worry about if you’re saving enough money or not. Here are several ways to save money with your industrial cooling tower.

GREEN Energy Management System (GEMS)

Cooling towers are designed to meet cooling demands on the hottest days of the year and therefore rarely need to be running at full power to maintain design cold water output. In fact, most of the time, a properly designed and maintained cooling tower is over performing at off-peak weather conditions & in evening or early morning hours. ICS’s intelligent GEMS System is designed to modulate the cooling tower energy consumption and therefore performance to keep the cold water temperatures within a predetermined temperature range. This results in substantial energy savings and reduced wear on mechanical equipment & lower noise emissions during off-peak operations.

GEMS will help you save money by optimizing the cooling tower operations and reduce fan energy. If you have any questions about how to save money and increase efficiency with your cooling tower, don’t hesitate to contact Industrial Cooling Solutions today. GEMS can help make your plant operations more energy efficient & environmentally friendly. A Win-Win solution for you and the planet.

Having the Right Filtration System

Like a standard in-home HVAC system, industrial cooling towers require a good filtration system in order to be energy efficient. Once water is evaporated in a cooling tower, dissolved solids are left behind. These solids include magnesium, calcium, silica, and more. If these aren’t removed properly or avoided with a good filtration system, they can start to take a toll on your cooling tower efficiency and even damage it. In the long run, this could result in thousands of dollars worth of damages. In addition to taking a look at your water treatment company to see if they’re providing you with an adequate water supply, you should consider an alternate filtration system like a side stream sand filter.

Consider All the Cooling Tower Options Available

You always want to choose a cooling tower that meets ASHRAE 90.1 standards. This standard provides the minimum energy-efficiency requirements for whatever building you’re trying to cool. Not only should you be complying with the regulations, but it can help you run a more efficient cooling tower if that’s ever a concern to you. If you have any questions about this process, you should contact Industrial Cooling Solutions. We offer complete evaporative cooling tower services ranging from cooling tower engineering to tower repair that is custom fit to each customer’s needs. Contact us today to learn more and start saving money for your company.

ICS specializes in providing leading edge engineering, construction, thermal upgrades, and replacement parts for your cooling towers, worldwide. There are a lot of different types of towers that could prove to be more of an asset to certain industries than others. When you choose a cooling tower or need replacement parts, it’s important to know exactly what you need. We have wood, fiberglass and concrete cooling towers in addition to counterflow and crossflow towers, so contact us today for a consultation.

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