Fan Blades are Essential in Industrial Cooling Towers

Hello, and welcome back to the Industrial Cooling Solutions blog. With summer in full swing, cooling towers across the world are working overtime to ensure that they are doing their job properly. As we all know, heat has an effect on the evaporation rates of water and, unfortunately, this simple fact holds true for the efficiency of cooling towers. The sole purpose of a cooling tower is to make sure that industries, factories, and large buildings are able to properly mitigate the heat that they produce on a daily basis and, in some cases, making sure that harmful pollutants do not enter the atmosphere. While there are many components to an industrial cooling tower, few are as important, and finicky, as the fan blade. Traditionally, fan blades in cooling towers have been one of the components that needs the most attention. Rotating thousands of time per minute, these fan blades put up with a lot of stress, meaning that they were much more prone to breaking than other components of the tower. While recent advancements in fan blade construction have made them more durable and better able to withstand the rigors of daily use, they are still a mechanical component. In today’s post, we are going to go over some of the reasons that it is important to make sure that your cooling tower fan blade is in good, working condition. Continue reading below to learn more.

It’s All About Efficiency

For the most part, industries want to be as efficient as possible. Efficiency cuts down on the amount of time and money that industries must spend in order to properly function and is one of the key components to turning a profit. Below, we have listed a few ways that making sure your cooling tower fan blade is as healthy as possible can increase efficiency.

  • Energy: While the average person may feel that their home’s electricity bill can get pretty high during the summer months, it is nothing compared to the amount of energy that it takes to run a factory or assembly plant. These plants can go through tens of thousands of dollars worth of electricity each month just to function. Because of this, these industries are always looking for ways to cut down on their energy consumption and decrease the amount of money that they are paying out each month. If a cooling tower fan has become compromised, that cooling tower is going to require more energy to function. Over time, this increase in energy consumption, however small, can have a drastic effect on the amount of power consumed on a monthly basis. Making sure that the fan assembly and blade are in good condition helps to ensure that the tower is running as efficiently as possible and is using as little energy as possible.
  • Cost: So far, humans have yet to create a machine that doesn’t need maintenance. Mechanical processes often require many moving parts working in conjunction with each other and, if one component of the machine fails, the entire system could cease to work or become damaged. Fan blades in cooling towers present a unique danger because they rotate at such a high speed on a constant basis, meaning that if a blade becomes compromised, it could cause some serious damage to the rest of the tower. While maintenance costs are never fun, most industries have realized that spending a little money on preventative maintenance is much more desirable than having to replace thousands of dollars of fill material that was ripped to shreds by a rogue fan blade.

We hope that this blog has helped to shed some light on why it is so important for industries to make sure that the fan blades in their cooling towers are well maintained. If you’ve noticed that the fan on your cooling tower could need a little help, contact us today at Industrial Cooling Solutions Inc. We have thousands of hours of cooling tower maintenance under our belts and we are certain that our knowledgeable staff can help you with any needs that you may have. Additionally, if you need to purchase new fan blades for your cooling tower, we offer FRP fan blades that have been proven to work better than their traditional aluminum blade brethren.